Production Process Service
1. R&D
- Produce various new packaging materials, and perform various experimental tests to see if they meet the physical, chemical and food preservation requirements of packaging materials.
- Create a variety of new packaging material samples to meet customer diversified requirements.
- Develop and innovate different prototypes to solve problems, and create unique industry-leading products in the world.
2. Customer communication
Aiming at all kinds of packaging customers, listening to customers' demand, through communication and sharing, create packaging materials needed by customers and reasonable price services, to satisfy customers.
3. Design
Objects are exquisite due to packaging. Our company provides professional layout design of various packaging material patterns, so that customers may get the packaging they want.
4. Cylinder/Drums
Mirror wheel finished with copper plating, grinding and polishing, using electronic engraving machines imported from Europe and the United States. The pattern is engraved with diamond needles on the copper plate to create perfect dots on the gravure. After finishing, use a chrome plating machine to strengthen the surface hardness, and then polish it into a mirror surface. After the final proofing is accepted, the best quality copper printing of the gravure printing machine is provided.
5. Printing
In the factory, benzene-free and ketone-free inks are used for color matching. The color development machine and color matching machine are used to accurately display printing colors, reducing printing staff’s man-hours on color matching and material consumption.
Gravure printing
Using Japan's largest brand Fuji Machinery 10-color gravure printing machine, the printing principle is: first roll the ink on the gravure plate, scrape the ink on the plate with a scraper, so that the ink stays in the concave dots, and then put the printed film or paper on the plate, and use the powerful rubber wheel to emboss, and transfer the ink on the dots to the film or paper. In order to deal with the problem immediately, the machine is equipped with a Japanese NIRECO defect inspection machine and 2 stop cameras to check interactively to minimize printing problems.
Hot stamping
The Japanese multi-color rotary hot stamping machine is used to transfer the hot stamping film to print on the film or paper, to form a variety of beautiful characters or graphics. This technology cannot be presented by other printing methods. Generally, only one-color hot stamping products are available on the market, but our company can achieve continuous multi-color hot stamping, becoming a unique product in the world. Additionally, with no VOC emission issues, making it more friendly to the earth.
Laser
Using the European SEILASER laser cutting and engraving machine to cut an original film into hollow or half-cut text or graphics. Combined with technological applications, presents different styles of products, and can meet small batch and diversified market needs. The printed cardboard is cut into characters or graphics by laser, adhere to the soft packaging material to form 3D embossed characters or graphics, creating another form of visual beauty.
6. Product Inspection
After the film or paper is printed, a second inspection is performed by using the japanese NIRECO defect inspection machine and other equipment, to remove defective products such as pattern non-alignment, pollution, plate jams, etc. Check and remove through the precision camera to ensure printing quality before transferring to the next production step for further processing.
7.Gluing / Laminating
Mixing PE resin or other plastic resin to enhance functional properties. After heating, melting and extruding, the sheet film is casted through the T-DIE, and immediately combined with another 1 or 2 types of films through a composite pressing roller, which immediately cools and adheres to form a variety of packaging materials required for composite flexible packaging.
8.Slitting
Using a roll-to-roll method, adjust the knife to the proper position from the middle knife according to the pattern design or blank material, size, position. Cut out rolls or bags to be finished according to customer-specified quality requirements.
9.Bag Making
All kinds of bags in the workshop are made by different special machines. Simple bags can be made by 6M machines. Complex bags are made by large machines with a length of up to 38M. The main processing method is to heat-seal the composite plastic through the pressure, temperature, speed and time of the bag making machine.
10. Heavy Packaging Bag
Our company is the only one in Taiwan to import a TOTANI 800 flat-bottom bag making machine from Japan, which makes from all kinds of composite materials the largest flat-bottom bags, mainly used for containing food and pet feed. A high-quality patented carrier bag is about to be launched, completely overturning the engraved impression of today's carrier bag bags, achieving a truly seamless flat bottom, resistant to moisture and not easily to break.
11. Finished Product Inspection
To promise our customers the best quality and food safety protection, our company follows the principle of "no low-quality inflow, no low-quality output, no low-quality outflow" to guard every step. To perform inspection items such as film inspection, friction coefficient inspection, peel strength inspection, zipper opening- and closing-side strength inspection, and vacuum packaging test. In recent years, there have been numerous food safety incidents. The company is equipped with Japan's SHIMADZU gas chromatograph (GC) to inspect various solvent residues to ensure compliance with regulatory requirements before product shipment.
12. Finished Product Shipment
Durable, stable and sturdy packaging is neatly stacked. Then each batch of goods is wrapped-well with a stretch film through an automatic film wrapping machine to ensure that there are no accidents such as fall-offs during the course of shipment to the client, thereby providing customers the most satisfying service.
